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HP Designjet cc800ps, 815mfp and 4200 Scanner - TWI: System Error 32-144

In this document:

The stitching procedure has failed (the processor is having problems detecting one and only one image of the stitching wire in the scanned input), and is displayed as system error 32-144 on the touch-screen monitor, or by the following scanner LED light sequence on the scanners front panel:

Possible causes are a dirty glass plate or one of the cameras is out of adjustment. Follow the steps listed below to determine the actual cause of the failure and to replace the appropriate parts.

Contact center agents (troubleshooting to be performed with customer)back to table of contents

The steps below are designed to achieve remote resolution of the issue. If the troubleshooting steps below appear to resolve the issue, attempt to verify scanner functionality. If the issue persists following the steps below, generate a CSO for service.

  1. Open the scanner cover by placing your fingers just inside the insertion slot and flip the cover upwards to expose the scan area.
  2. Remove the guide plate by pressing down on the plate as you pull the left and right sliders towards the scanner's center (until the metal safety buttons on each side, pop up).

Figure 1: Removing the guide plate
example

  1. Use the two handles to lift out the guide plate.
  2. Gently wipe the glass plate. Clean the glass with a lint-free cloth and a mild streak-free glass cleaner.
  3. Dry the glass completely using a separate clean, dry lint-free cloth (like the one provided with the maintenance kit).
  4. Turn the guide plate, which was removed in Step 5, upside down.
  5. Clean the white background assembly. Wipe the white metal area with a lint-free cloth and a mild streak-free glass cleaner.

Figure 2: Cleaning the white background assembly
example

  1. Clean the platen rollers. Wipe the rollers with a lint-free cloth and a mild streak-free glass cleaner.

Figure 3: Cleaning the platen rollers
example

  1. Dry the platen and rollers completely using a separate clean, dry lint-free cloth.
  2. Re-install the guide plate and attempt to verify scanner functionality (re-perform function that caused error).
  3. If no error, the problem has been resolved.
  4. If the problem persists, generate a CSO for service (send all required parts as listed below).

Parts required (part numbers are subject to change)back to table of contents


Part description

HP Designjet cc800ps

HP Designjet 815MFP and 4200 Scanner

Service Patterns (Required)

Q1261-60037

Q1278-60012

Optical Pattern (Required)

Q1261-60038

Q1278-60013

Main Electronics Board (Required)

Q1261-60002

Q1278-60002

Camera Motor

Q1261-60019

Q1261-60019

Stitching Wire

Q1261-60008

Q1261-60008

CE instructionsback to table of contents

If any of the troubleshooting steps listed below solve the problem, attempt to verify functionality. If functionality is verified, no additional parts should be replaced.

  1. Verify the scan area has been cleaned as instructed above.
  2. Run SCAN Test 6, Test 9, and check the Camera A and B images of the stitching wire (refer to the Adjustment chapter of the Service Manual).
  3. The CCD-centering of one of the CCD-Cameras may be out of adjustment so much that the image of the stitching wire falls outside the range where it can be detected by the copier - run SCAN Test 6, Test 9, and check the CCD-centering (refer to the Adjustment chapter of the Service Manual).
  4. Perform scanner maintenance (refer to pages 5-13 of the Service Manual).
  5. Attempt to verify functionality.
  6. If problems persist, replace the main electronics board (refer to pages 4-27 of the Service Manual).
  7. Make sure the lock screw for the Vertical Alignment Arm is tight (refer to the Adjustments chapter of the Service Manual).
  8. Look for the stitching wire in the middle of the scanner (under the scanning glass) and make sure it is there. Replace the stitching wire if missing/damaged (refer to pages 4-51 of the Service Manual).
  9. Attempt to verify functionality. If problems persist, continue with the remaining steps.
  10. Verify the camera motor belt is correctly installed and the motor is working (refer to Adjustments chapter of the Service Manual).
  11. Replace the Camera motor if faulty (refer to pages 4-17 of the HP Designjet Copier cc800ps Service Manual).
  12. Following replacement, verify functionality.

Copyright Hewlett-Packard Co. 2001
This information is subject to change without notice and
is provided "as is" with no warranty.
Hewlett-Packard shall not be liable for any direct,
indirect, special, incidental or consequential damages
in connection with the use of this material.

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